Mechanical Research Institute: Cost-effective equipment for the manufacture of diamond tools

[China Superhard Materials News] On November 13-15, 2015, the 3rd China (Zhengzhou) International Abrasives Grinding Exhibition was held in Zhengzhou International Convention and Exhibition Center. Zhengzhou Machinery Research Institute was presented in the exhibition. A variety of cost-effective diamond tool manufacturing equipment for the super-hard materials industry, including: SJJ series hot press sintering machine, CZ series bead cold press, ZJLY series automatic cold press, new hot press sintering machine, pressure Various diamond manufacturing equipments such as inspection machines and three-dimensional eddy current mixers have been favored and widely praised by merchants. Zhengzhou Machinery Research Institute Machinery Automation Room is a research and development and production base specializing in diamond tool special equipment. Over the years, based on the needs of the market, on the basis of absorbing international advanced equipment, the use of high-tech to replace imported and suitable equipment for Diamond Tools suitable for national conditions, since its inception, its high performance, low price and perfect after-sales service, deep Trusted by users, the products are exported to South Korea, Singapore, Ukraine and the United States and other countries and regions. The main advantages of ZJRY98 new hot press:
1. New fast and efficient method (steel mold replaces graphite mold, saves mold cost; avoids mold disassembly and assembly, saves labor costs)
2. High production efficiency (take 40*10mm cutter head as an example: about 20 seconds, other cutter heads depend on recipe and process)
3. Energy saving, energy saving over 70%
4. Precise temperature and pressure control (relative to each tool tip)
5. It has high adaptability to the shape of the cutter head, especially suitable for corrugated cutter heads. A resistance wire heating of the steel, temperature uniformity
main features:
1. High-strength host frame structure 2. Double station 3. Integrated hydraulic system with pressure regulation in the range of 30-300 Bar (with imported hydraulics)
4. The cutter head is automatically supplied by the conveyor belt. Load the cutter head with 2 self-centering air grips and place them in the designated position (all imported pneumatic components)
6. There are 3 pressing positions in the mold. The sintered head is taken out by two self-centering grippers. Siemens PLC, touch screen, freely rotatable cantilever control box SJJ-HXP four-column single-phase hot press sintering machine technical features:
★Intelligent PID temperature control regulator with high temperature control accuracy ★ Non-contact infrared thermometer, laser aiming and positioning, stable temperature measurement and fast response.
★ Programmable controller (PLC), which controls temperature, pressure and time, allowing real-time adjustment.
★ Color touch LCD screen operation data, Chinese display sintering information.
★ Display temperature and pressure curves in real time and track preset process curves in time.
★ 60 sets of processes can be stored, each set can set 18 temperature and pressure curves.
★ Thermocouple temperature measurement, infrared monitoring, the two can exchange monitoring (optional). ZJLY18 volumetric automatic cold press technical features:
★ After the pellets are installed in the bin, the process is automatically completed by the PLC according to the set workflow, without manual intervention. The mechanical properties of the fully automatic diamond cold press ensure the accuracy of the agglomeration and the high efficiency of the machine.
★ After the pellets are cold-formed, the agglomerates will be automatically released from the mold, and then the cylinders will be sorted and sorted and distributed to the finished box or waste box.
★The automatic diamond cold press machine is controlled by Siemens PLC control system, 10.4” touch screen display, can set multiple sets of pressing process, easy to operate and high reliability.
★The hydraulic servo system uses hydraulic parts imported from Germany to ensure the positioning and pressure accuracy, and the system works stably and reliably.
★Pneumatic systems are all imported from abroad, with stable performance and long service life.
★The performance of the whole machine can completely replace imported similar products, its super cost-effective and convenient after-sales service is unmatched by foreign products. TM series three-dimensional vortex mixer technical features:
★ Three-dimensional space, six degrees of freedom, acceleration, deceleration, jitter, rock and other sports.
★ Mixing time can be set arbitrarily, and the mixing speed can be adjusted.
★ Evenly mixed, high efficiency, reducing powder oxidation. CZ series bead cold press technical features:
★ No granulation required ★ Special process to improve the accuracy of loading ★ Fully automated production (optional)
★Adopt advanced system components and control methods, the overall stability of the device is high ★Full touch operation, simple interface, easy to operate ZJLY series economical automatic cold press technical features:
★Low production cost: The powder can be used for production without granulation, reducing production links and reducing production costs.
★High automation: The whole production process does not require manual participation, and the equipment automatically completes the production according to the process.
★Intelligent loading depth: After setting the filling depth, the system adjusts the loading depth according to the weight of the previous Cutting head to ensure the tracking of the target value.
★Precise control system: Adopt advanced system components and control methods to ensure mold positioning and pressure accuracy, and the overall stability of the equipment is improved.
★ Intelligent fault judgment: automatically judge the system fault, realize on-site troubleshooting, and shorten the waiting time after sale.
★ User-friendly operation interface: full touch operation, simple interface, convenient operation, reducing staff training time.